Head re tapping …

Started by Sam101, June 14, 2024, 04:23:27 PM

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Sam101

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Beach Buggy
Posts: 148
UVA Sandrail
Location: Kingsbury Episcopi
Afternoon all , slowly working through this project , and I've got a bit of a conundrum .... On one of my donor parts , a pair of good 1600 heads , it looks like someone has put an thread insert / saver into one the spark plug holes , and then proceeded to chew that up , so that the saver also came out

Now ....... I can easily get the whole tig welded up , for drilling and  re tapping
........ but .... Is this financially viable and b is there anyone who anyone can recommend to do this as whilst it's a pretty common thread , it's obviously got to be bang on ......

Cheers in advance
It seemed a good idea at the time !!

snoopy

MBC Moderator
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Buggy Expert
Posts: 11,175
Kango ss/ Jas lwb
Location: evesham. 07757010432
Check the head carefully for cracks between the valves before doing the plug insert. A look online will bring up plenty of kits but you need a solid insert not a helicoil type. Easy to do at home as kits come with taps to put the new insert in.

Sam101

*
Beach Buggy
Posts: 148
UVA Sandrail
Location: Kingsbury Episcopi
Cheers for the reply mate , my problem is the previous owner has already messed the it up , fitting a thread insert / saver as you described , and messed the re machined thread up , so now it is already over size and chewed up ....

I'll give them a good going over tomorrow and see what they are like , at first / initial  glance they look okay ... he says in a nervous school boy tone ...
It seemed a good idea at the time !!

Sam101

*
Beach Buggy
Posts: 148
UVA Sandrail
Location: Kingsbury Episcopi
The one on the left is the one with the saver on it , still and shows how it chewed the case

It seemed a good idea at the time !!

snoopy

MBC Moderator
******
Buggy Expert
Posts: 11,175
Kango ss/ Jas lwb
Location: evesham. 07757010432
Needs a thicker walled one they are available with a 17mm outer which means it is into new metal but a good used head is better if you can find one.

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