Fuel tank sender unit fix

Started by Zip Buggy, October 27, 2016, 11:21:37 PM

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Zip Buggy

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Buggy Meister
Posts: 1,447
FF Buggy LWB
Location: Bourne, Lincs
My fuel gauge wasn't working and after some sound advice from Snoopy I managed to ascertain that the gauge itself was fine. When I did the majority of the buggy build 30 odd years ago, it seems I omitted to earth the fuel tank. Sorted that but still no sign of life at the gauge even though the tank is half full. Decided to remove the sender - a pig of a job as access was minimal. Once removed I could see it was caked in limescale like stuff, so I dismantled it:



After carefully cleaning all the muck off it looked like this:



Now the eagle-eyed amongst you will notice that I broke the thin wire in the rheostat winding (you can just see it sticking up). With a bit of careful winkling with a scalpel blade, I managed to tuck the loose end under the next wrap and bend it underneath which re-made the circuit/connection. put it all back together and Hey Presto, it worked! Sense of achievement  :) . Thanks again Snoopy for the advice regarding testing.
Who needs prozac when you can drive a buggy?

snoopy

MBC Moderator
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Buggy Expert
Posts: 11,175
Kango ss/ Jas lwb
Location: evesham. 07757010432
Glad you got it sorted and the bonus is your repair description may help other owners which is what this site is all about.

Zip Buggy

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Buggy Meister
Posts: 1,447
FF Buggy LWB
Location: Bourne, Lincs
Thanks Snoopy. Yes that was my intention - I probably should've put this in the "Tips" section. I couldn't stop smiling when it worked  :)
Who needs prozac when you can drive a buggy?

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