Toms fugitive 4

Started by Johnthesparky, May 23, 2017, 05:36:42 PM

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Only problem I can see is if the link cable fails you lose the hanbrake at both wheels.


snoopy

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Mr MOT tester will not pass cable clamps, either make a solid rod assembly with pins or a steel plate. if you want to keep a cable you will need crimped ends and forked end fittings with pins.

Johnthesparky

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Beach Buggy
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Thanks  ;-)up

Will make a rod assembly then, that also overcomes the problem of losing handbrake if the cable breaks

snoopy

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Posr 65 beetles loose the hand brake if one cable goes there is no requirement for a fail safe handbrake if one side goes..

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Not looking at it from a legal point, more of common sense.

I've had a cable end part company on a late bias bar type handbrake and it still worked to a fashion but not as good. I suppose it depends on the wear on the pivot and locating dimple.

Johnthesparky

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Beach Buggy
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The standard Porsche 944 cable is a single long cable from the lever to one brake, with a linkage and short cable to the other side, so if that snapped on the long cable you'd lose the handbrake.

As said, if the clamps on the link cable are a no-no then by changing to some fixed links that solves that, but if I use 2 links I'd still retain some functionality if a cable broke, it wouldn't be as good as the towbar would move to the side so would need a longer pull... but would probably still work.

TBH even if the clamps would pass the MOT, if there is a better way of doing it, then we will go that way.... it's all about the learning (mostly for Tom.... but quite a bit for me too) :)

Johnthesparky

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Did this as a start, will make something prettier, but need m6 one end and m8 at the other

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Just a thought but 2 turnbuckles in place of the link rods and a long eyebolt in place of the turnbuckle may be a better option as it would give you adjustment on both sides to keep it in balance.
You can get rigging turnbuckles with a clevis fitting on 1 end that would attach direct to the 944 cable ends.

Johnthesparky

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Beach Buggy
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Thanks,

someone pointed out I need locknuts on the turnbuckle as well, so I've just ordered some bits to pretty much do that :)

Will run a threaded rod back from handbrake to a block, then a turnbuckle rod with a rod end one end and a clevis the other

Johnthesparky

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Beach Buggy
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Fitted the fuse and relay boxes tonight



Did some wiring



And got some lights on the switches


Johnthesparky

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Beach Buggy
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We tidied the handbrake linkages up



Then we've been wiring



Fitted a battery clamp



And have been working on the engine cradle









Bit of fettling still to do, and fit brackets for number plate and reversing/fog light

Johnthesparky

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Been tinkering away,

This is the end result....

https://imgur.com/a/gP06lE6


Johnthesparky

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Took the Fug for its MOT



And it failed :(

I broke the dipped beam switch (it wouldn't latch on, so I reached behind the dash to see if it had moved and snapped it off! )

And one of the dampers was leaking.... typical, we replaced the fronts but the rears were spax and looked ok, just a bit rusty. So we gave them a cosmetic tidy up....

A pair of dampers ordered anyway!!

snoopy

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A bit keen on the dampers unless they did not stop it bouncing you can pass with a light oil mist on them still only 2 jobs and easily fixed. ;-)up

Dave DND

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Quote from: Johnthesparky on June 17, 2018, 10:37:09 AM
Took the Fug for its MOT

And it failed :(


Not in my book it didn`t - If you and your son can build a road going car with only 2 fairly minor things to contend with, I think that is a massive achievement

Well done  ;-)up

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