My fuel gauge wasn't working and after some sound advice from Snoopy I managed to ascertain that the gauge itself was fine. When I did the majority of the buggy build 30 odd years ago, it seems I omitted to earth the fuel tank. Sorted that but still no sign of life at the gauge even though the tank is half full. Decided to remove the sender - a pig of a job as access was minimal. Once removed I could see it was caked in limescale like stuff, so I dismantled it:
(http://i345.photobucket.com/albums/p391/markbdarby/Mobile%20Uploads/20161027_181150_zpsluglk2yo.jpg) (http://s345.photobucket.com/user/markbdarby/media/Mobile%20Uploads/20161027_181150_zpsluglk2yo.jpg.html)
After carefully cleaning all the muck off it looked like this:
(http://i345.photobucket.com/albums/p391/markbdarby/Mobile%20Uploads/20161027_190428_zpsnbqnlmit.jpg) (http://s345.photobucket.com/user/markbdarby/media/Mobile%20Uploads/20161027_190428_zpsnbqnlmit.jpg.html)
Now the eagle-eyed amongst you will notice that I broke the thin wire in the rheostat winding (you can just see it sticking up). With a bit of careful winkling with a scalpel blade, I managed to tuck the loose end under the next wrap and bend it underneath which re-made the circuit/connection. put it all back together and Hey Presto, it worked! Sense of achievement :) . Thanks again Snoopy for the advice regarding testing.
Glad you got it sorted and the bonus is your repair description may help other owners which is what this site is all about.
Thanks Snoopy. Yes that was my intention - I probably should've put this in the "Tips" section. I couldn't stop smiling when it worked :)