BIRTH OF A BUGGY CONTINUED

Started by Paul1953, October 10, 2016, 10:28:01 AM

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Dave DND

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I really appreciate your hesitancy in putting stuff into print - however, you have a problem that needs to be resolved.

My experience is from the other side when the feds are knocking at the door because there are 2 cars driving about with the same numbers, and it turned out to be a genuine factory issue where 2 cars went down the VW production line with identical numbers issued and stamped - that was a real interesting one to sort out

However, it doesn`t solve your problem -

If you want to give me a bell on 07801131144 I`ll see if I can point you at someone,

or if anyone else here can assist, please make yourself known   ???
07801 131144 / 01803 391680
dave@dndservices.co.uk


Paul1953

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Quote from: Dave DND on October 25, 2016, 04:07:02 PM
I really appreciate your hesitancy in putting stuff into print - however, you have a problem that needs to be resolved.

My experience is from the other side when the feds are knocking at the door because there are 2 cars driving about with the same numbers, and it turned out to be a genuine factory issue where 2 cars went down the VW production line with identical numbers issued and stamped - that was a real interesting one to sort out

However, it doesn`t solve your problem -

If you want to give me a bell on 07801131144 I`ll see if I can point you at someone,

Thanks Dave . Will give you a call this evening.

or if anyone else here can assist, please make yourself known   ???

Paul1953

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#77

Having issues logging into, and navigating photobucket hence the lack of continuance. Here is a photo from the gearbox re-build. Shows the 3 selector rods in neutral position. You can see the 3 trough`s through which the end of the dog leg travels when the gear lever is moved from side to side. Moving the gear lever forwards or backwards pulls\pushes the appropriate selector rod in and out. When you shorten the gear change rod and weld it back up again care is needed to ensure that you have the change rod alignment as near as original. There were two bends in the change rod tube on mine and cutting out the same amount as you shorten the chassis is a real compromise. There is really only one section of the tubing that you can cut out. When welded back together mine would not clear the handbrake section by a smidgen so a little further bending was required. This of course shortens the tube by a fraction. It`s back in the chassis linked up to the gearbox. and changes through 1 to 4 with ease and fair precision. It selects reverse but I am not happy with this as it takes a bit more force and I am sure the front end of the tube where the ball end of the gear lever sits is a fraction too high and is forcing the tube down over putting pressure on the tube bush. It`s coming back out again so will try to photograph and you will see what I mean. Also want to be able to have the back end adjustable length ways where it meets the coupling to be able to compensate for any tweaks to the tube. A lot of effort maybe but all to try to have the dog leg rotate through the troughs as close to original as poss` and end up with gear changes as slick as I know it can be. Just old and daft I guess ;D


Manxdavid

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I always try to use one of these adjusters at the back end of the shift rod. Invaluable for getting things perfectly in line.

"Ah, Beach Buggies, sure, just a quick cheap way of getting a few more years out of a rusty Beetle. You can throw one together in a weekend." anon.

Paul1953

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Dave.  That`s exactly what I need.  ;-)up Can you give me the dimensions please?

HUDGE BUGGY

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HUDGE BUGGY

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GP Mk2 Super Buggy LWB
Location: Lowestoft, Suffolk

ruben

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get a clamp of a bicycle seat. with an inner tube, available everywhere. 8)
"Yes Ruben, you are indeed a Championship Tosser" DnD, september 2016
Remember kids, polyglotism will get you nowhere

Manxdavid

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Quote from: Paul1953 on October 26, 2016, 02:45:20 PM

Dave.  That`s exactly what I need.  ;-)up Can you give me the dimensions please?

I've got a spare one here if you need it. £8 posted?
"Ah, Beach Buggies, sure, just a quick cheap way of getting a few more years out of a rusty Beetle. You can throw one together in a weekend." anon.

Paul1953

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Quote from: Manxdavid on October 26, 2016, 06:01:11 PM
Quote from: Paul1953 on October 26, 2016, 02:45:20 PM

Dave.  That`s exactly what I need.  ;-)up Can you give me the dimensions please?

I've got a spare one here if you need it. £8 posted?
Thanks Dave. How do I pay you?

Manxdavid

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Paypal, gifted to manxdavid@yahoo.co.uk would be best for me, or message me for my address if you'd rather send a cheque.

I usuall spot weld them in place but epoxy or JB Weld works well too.
"Ah, Beach Buggies, sure, just a quick cheap way of getting a few more years out of a rusty Beetle. You can throw one together in a weekend." anon.

Paul1953

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Quote from: Manxdavid on October 26, 2016, 06:43:31 PM
Paypal, gifted to manxdavid@yahoo.co.uk would be best for me, or message me for my address if you'd rather send a cheque.

I usuall spot weld them in place but epoxy or JB Weld works well too.
DAVE   Just made the payment. Apologies... May have missed the gifted bit. Let me know what Paypal deducts and I will make up the shortage

Manxdavid

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Don't worry about it. I'll send it off tomorrow.
"Ah, Beach Buggies, sure, just a quick cheap way of getting a few more years out of a rusty Beetle. You can throw one together in a weekend." anon.

Paul1953

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Location: Newton Aycliffe, Co Durham
#89
Photo of rear hub bearing housing cover... Take a look just north of my finger small round hole. Look at the slotted hole lower down the photo... Important that you remove all crud & rust from this oilway before re-assembly



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